AUTOMATIC BOTTLING AND PACKING COMPACT PROCESS LINE

Code: 6-4-4

The automatic bottling and packaging compact process line is made up of various individuals such as the tablet counter, paper inserting machine, screw capping machine, aluminum foil sealing machine and labeling machine of sticky labels. Production lines supplied by our company are suitable for various tablets, pills, soft and hard capsules and profiled tablets of different shapes. They can perform all the operations ranging from bottle feeding, material counting, bottling and packaging of the finished product. The automatic bottling and packaging line can effectively reduce labor intensity of the operators, improve the labor productivity and enhance the level of product standardization.

• Main performance and characteristics of the bottling and packaging line
  • Each individual machine can perform its own operation independently and has operating system of its own. Electrical components such as frequency converter, stepless speed regulator and digital display are used to control and adjust its operational parameters and indicate the setting data during operation, thus laying the foundation for standardized production.
  • All these individual machines can be linked and separated easily and quickly, and adjustments can be made promptly to ensure all the working operations be performed in coordination.
  • All the individual machines are applicable for packaging bottles of different size, with less regulating devices.
  • This packaging line is designed according to the international advanced art to make it be in conformity with GMP standard.
  • This production line is easy in maintenance and steady in operation. Besides, all the functional components can be combined with great ease, and users may combine them into different production lines to cater for the process requirements of their own products.
• Production line combinations

Bottle arranger + Tablet counter + Paper inserting and screw-capping compact machine + Aluminum foil sealing machine + Self-adhesive labeler

Tablets/capsules Bi-counterPaper Inserting & Screw Capping

Aluminum Foil Sealing MachineSelf-Adhesive Labeler ( Vertical Type)

Technical Parameter 

1-20ML AMPOULE WASHING, DRYING AND FILLING PRODUCTION LINE

This machine consists of Model ACQ-II Ultrasonic Type Washing machine, Model GMSU-400C Tunnel Type Bacterium Killing Oven, Model AGF6-Ampoule Wire-drawing Filling and Sealing Machine, Model GG Supply Water Filtering Device and 100-stage laminar flow purifying.

No.1 Working Principle:

Putting the tray full of ampoules into the ACQ-II Ultrasonic Type Washing Machine , it will spray water automatically. When the start-up sing is displayed, press the PLC control button. The tray will be immersed into water, and the ampoules will be fed into a position between the ultrasonic transducer under the action of a tray-pushing cylinder and washed by ultrasonic ware for about 1minute (time can be adjusted). Then the trap enters a disk and turn over for 180o, and then, the ampoules leave the water with their mouths downward, then they are put into internal spraying and external drenching station under the drive of top tray cylinder, external wall of bottles are drenched and internal wall of bottles are sprayed and washed by water and gas in three times circle-washing (washing time and times be set according to actual production requirements.) After above procedure is finished, bottles are rushed with gas to remove residual water, then with draw automatically. After that, the ampoules are conveyed into the tunnel of oven by the manual turn bottles.

Under the monitoring of intelligent system of GMSU-400C Tunnel Type Bacterium Killing Oven, bottle are fed into preheating zone, high temperature killing bacterium zone (temperature is 350c); bacterium killing time is ?Y5 min) and low temperature zone of tunnel bacterium killing oven. The speed of chain is stepless adjustable. It has paper recording or non-paper recording in temperature control system. Whole operating process always under the protection of 100-stage laminar flow.It is dry and non-bacterium after cooling. The ampoules, which have been removed heat, are taken out manually, then into the Filling and Sealing machine to fill and seal.

Ampoule-bottles are put into passage for bottle entrance in bulk by the transmission belt of AGF model 6-ampoule filling and sealing machine, under the control of barrier six ampoule-bottles are segregated every time, then carried to filling unit and stealing by teeth-plate in interval. The filling and stealing is under the protect of one hundred stage lamina flow. Sealed ampoule-bottle is put outside bottle-pusher.

No.2 Main Technical Specification:

1.Ultrasonic type ampoule(bottle) washing machine

1). Air pressure :0. 35-0.45mpa

2). Water 0.3-0.4mpa

3). Voltage: 380v 50Hz

4). Electric power: 3kw

5).Qualifying rate of clear degree :¨R97%

6).Breaking rate of Ampoule (bottle):?ü1%

7).Noise :?ü70 dB

8). Water consumption: 10 liter per plate (2ml ampoule)

9). Air consumption: 1.2m3/min

10). Overall (L X W X H): 3350X700X1700 

2.AGF Ampoule Wire-drawing Filling and Sealing Machine

• Power: 380V, 50Hz
• Gross power of motor: 1.5kw
• Volume of liquid gas: 1.2m3/h
• Volume of oxygen gas: 0.6m3/h
• Speed control: 30 ~ 36 r/min (staples speed adjustment).
• Weight: about 1400kg
• Overall size (length * width * height): 2500*1200*2250m

3. Tunnel Type Bacterium Killing Oven

• Power: 380V, 50HZ
• Installation Power: 30kw
• Scope of temperature adjustment: 100-350oC
• Lamina flow purifying stage: 100stage
• Cooling method: one hundred vertical laminar flow cooling
• Air volume of purified blower fan: 2250-3370m3/h

Wind Pressure: 200-300pa

• Control of wind speed: in frequency conversion
• Noise: ?ü79dB
• Transmission method: in chain
• Conveying speed: 100-220mm/min (non-stage adjustment speed)
• Weight: 2200kg
• Overall size: 3910(4880, 6000)*1220*2050(mm) (L*W*H)
• Working condition: in room temperature rate in the: 10-15pa

DSG2/80 Series Washing, Drying, Filling, and Sealing Production Line for Eye Drop Liquid

Code: 6-2-10

Applications:

This product line, consist of KAQ type rotary bottle washing machine , GMS type tunnel laminar flow sterilization drier, DSG2/80 type liquid filling and revolving capping machine, DJ type light examining machine, KTN type non-dry sticky labeling machine, extensively applied in varies kind and specification of eye drop liquid production.

Function characteristics:

After digesting and absorbing the advanced technique of same kind products from abroad, the machine unit is a new generation product with reasonable structure, higher automation degree. With higher production efficiency, it runs reliable and gets highly precise in filling. It adopts the mechanical and electronic integration technology, reaching the advanced level domestically. It exactly follows the GMP rules in pharmaceutical machine and satisfies the GMP requirement for drug production.

KAQ Type Bottle Washing Machine

With special structure, held by machinery hand, bottle is sprinkled in dividedly.

Higher clean degree of bottle and lower water construction. It is also suitable for plastic bottle cleaning.

Main technical parameter

• Bottle size: 1,2,5,10,20ml ampoule
• Power supply: 380V, 50 Hz
• Power consumed: 0.65kw
• The pressure of pure water consumed: 0.7m3/h
• The quantity of indecting water consumed: 0.35m3/h
• The quantity of clean compressed air:0. 3-0.4Mpa
• The quantity of clean compressed air consumed: 40m3/h
• Weight: approx.600kg
• Overall dimension (LX HX W) 1660X1560X1300mm

Production capacity

• 2ml ampoule: 10000 bottles/h
• 5ml-10ml: 6000bottles/h
• 20ml: 3500bottles/h

GMS Series Tunnel Dryer

Adopting imported electricity elements control; operation parameter can be set, shown and printed. With adjustable running speed, adopting purified 100-classlaminar flows protecting while sterilizing and drying. Working temperature can be adjusted for plastic bottle.

Main technical parameter

• sterilizing temperature: 350??
• sterilizing time: ￡?5min
• Net stripe speed: 50-250mm/min (infinitely variable speeds)
• Temperature of vial at the outlet of the tunnel:?üroom temperature +15??
• Clean grade: 100-class
• Cool method: 100-class vertical laminar flow cool
• Fan: two TDF type low-noise fans
• Power supply: 380V 50Hz
• Electric heating tube: two holes, quartz tube, plated gold
• Single machine noise: ?ü70Db
• Overall dimension (LXHXW):

GMS-5004500x1450x1900mm

GMS-7006000X1650X1900mm

GMS-9008000X1850X1900mm

• Power consumed:

GMS-500: 50kw

GMS-700: 72kw

GMS-900: 90kw

Production capacity

(|?22cillin bottle as example)bottle/h

GMS-500 10000-20000

GMS-700 20000-30000

GMS-900 30000-40000

NOTE: Besides above three sizes, we also can design, manufacture according to the requirements of users to meet the needs of the user?ˉs production.

Can equip according to customers require of the bottle pusher. 

DSG2/80 Liquid filling and revolving capping machine

Set the filling amount by microcomputer, filling is carried by peristalsis pump, inner stopper and outer cap capped by machinery hand, set torque for revolving the cap. It also has auto stop filling device while there is no bottle. The quality of whole machines stable. With higher filling precision, there is no filling drop leak. I t revolves the cap with higher accuracy without any loose.

Main technical parameter

• Filling quantity: 2-50ml
• The heads of filling: 2
• Tolerance of filling quantity: ?ü?à1.5%
• The qualified ratio of rotating ¨Ccap:?Y99%
• Power supply: 220V 50Hz
• Power consumed: 1.3kw
• Required compressed air:
• Quantity: 25-35l/min
• Pressure: 0.4-0.6Mpa
• Weight: approx 300kg
• Overall dimension:(LXHXW) 1940X960X1480mm 

Production capacity:

70-100bottles/min

DJ-100 Light examining machine

Light examination will get better effect if the diaphaneity instrument is involved.

Main technical parameter

• Size of suitable bottle: |?12-|?30mm
• Capacity of production: 60-120bottles/min
• Power supply: 220V 50 Hz
• Power: 100w
• Weight: 40kg
• Overall dimension: (LXHXW) 1000X500X1250mm

KTN-A Non-dry sticky labeling machine

Automatically complete to stick label, batch number printing step and automatically show the quantity record. Adopting the heat print method to get clear handwriting. Print format is adjustable.

Main technical parameter

• Bottle size: |?12-|?100mm
• Label size: Maximum size of single label: 100x50mm

Maximum outside diameter of label dish: |?350mm

Center hole of label dish: |?75mm

• Qualified rate of labeling: ?Y99%
• Power supply: 220v 50Hz
• Power consumed: 0.3kw
• The pressure of compressed air equipped: 0.4-0.6Mpa
• The quantity of consumed compressed air equipped: 0.1m3/h
• Weight 100kg
• Overall dimension (LX H X W):

KTN-A-1: 1835X740X1300mm

KTN-A-2: 1460X1000X1050mm

Production capacity

• Bottleneck|?12-|?22mm: 120-150bottles/min
• Bottleneck|?25-|?35mm:100bottles/min
• Bottleneck|?35-|?56mm:80bottles/min
• Bottleneck|?56-|?100mm:60bottles/min 

Main technical parameter

• Filing specification: 5-10ml
• Production capacity: 5-10ml80-100bottles/min

20-50ml50-70bottles/min

The machine with filling amount range from 30ml to 200ml can be ordered according to customer needs.

• Filling accuracy:?ü2%-3%
• Electric power: 18kw
• Water consumption: 500l/h
• Clean compressed air consumption: 300l/min
• Clean compressed air pressure:015-0.25Mpa
• Overall dimension:(L X HX W) 9500X1400X1900

Technique service

We could train operation personnel and offer equipment data for GMP validation.

THE KFG SERIES PRODUCTION LINE FOR POWER MEDICINE FOR INJECTION

This production line, consist of KCZP type ultrasonic auto bottle washing machine, GMS type tunnel laminar flow sterilization dire, KFG type power filling machine, DJ-100 roll wheel type light examining machine, KTN type non-dry sticky labeling machine, either work together linked by convey belt, or work individually. It is extensively applied in a various kinds and specifications of eye drop liquid production.

Functioncharacteristic:

After digesting and absorbing the advanced technique of same kind products from abroad, the machine unit is a new generation product with reasonable structure, higher automation degree.

With higher production efficiency, it runs reliable and gets higher precision in filling accuracy. It comes with mechanical and electronic integration technology, reaching the advanced level at home. It exactly follows the GMP rules in medical machine and satisfies the GMP requirement for drug production.

Bottle washing machine

Adopting ultrasonic washing, the construction is simple and reasonable. Bette washing effortis getting.

Tunnel dryer

Adopting imported electricity elements control, operation parameter can be set, shown and printed. With adjustable running speed, adopting purified 100-classlaminar flow protecting while sterilizing and drying, Working temperature can be adjusted for plastic bottle.

Power filling machine

As a pioneer, with unique and advanced filling structure, the machine can get higher filling

Light examining machine

Light examination will get better if the diaphaneity instrument is involved.

Non-dry sticky labeling machine

Automatically complete to stick label, batch number printing step and automatically show the quantity record. Adopting the heat print method to get clear handwriting.

Main technical parameter

Filling specification: 2-100ml

Production capacity:

1 filling machine equipped

2-10ml120bottles/min

15-25ml80bottles/min

25-100ml50bottle/min

2 filling machine equipped, output arises 90%

Filling accuracy :<2%-3%

Electric power :35kw

Water consumption :700l/h

Water pressure :0.25Mpa

Clean compressed air consumption: 300l/min

This machine is mainly used in ampoule production line. After the ampoule or glass bottles of various sizes being cleaned by water, the machine can continuously dry, sterilizing the bottles, and eliminate the heat source. By using of the “Hot Air Laminar Flow” technique, the machine has the distinguished features of short machine length, constant and even heating, short sterilization time, good bactericidal effect, high production capability, and etc.

The machine consists of the assemblies of from and rear laminar flow chest, high temperature sterilization chamber, machine frame, conveyer, air exhausting, electric control box, and etc. The front and rear laminar flow chests and the high temperature sterilization chamber are independent air cleaning system to insure the ampoules coming into tunnel under the protection of 100 class clean air. The protection of 100 class clean air. The production procedures conform with GMP requirement.

This machine uses PC control with simple and reliable structure and has functions of stopping on breakdown, cutting off the heating power on exceed temperature, chained operation on laminar flow blower and electrical heating. The laminar flow blower and electrical heating. The laminar flow uses frequency conversion to change speed.