GLX Vial Injection Washing-Drying-Filling-Stoppering-Capping Production Line
Overview:
The GLX model vial injection washing-drying-filling-stoppering-cappingproduction line is composed of the QCL series vertical ultrasonic washing machine, ASMR series depyrogenation tunnel, KGF series vial injection filling and stoppering machine, and KGL series capping machine whilst the individual machine can also be used independently. Suitable for production of vial injection of 2-30ml, it can complete more than 20 work procedures such as ultrasonic bathing, three-time WFl and recycled water washing, three-time compressed air flushing, exterior wall water washing sterilizing. and compressed air flushing,preheating,drying, depyrogenation, cooling, pre-fill gas purging, filling, post-fill gas purging.stoppering and capping.
The whole processing line adopts PLC control, frequency converter and HMl control technology to make the production process stable and reliable. The touch screen can display running dynamics of each single machine, with water pressure, air pressure and temperature to be shown at each control point. The display of each on-off status and faults, fault self-diagnosis, fault analysis and eliminating ways will realize the automatic control for the whole production process. The production line is provided with the automatic three-machine balancing control device to ensure the even and reliable production.
Feature:
The vial washing machine adopts the mechanical arms to clamp the vials in various specifications;
The water-gas spray nozzles adopt the reciprocating tracking insertion mode for vial washing, featured by excellent washing effect and energy saving. lt is also provided with adevice that prevents the nozzle holder from shaking to enhance the accuracy of the spray nozzle's insertion into the vials and reduce the occurrence of nozzle breakage;
The water and gas pipes are totally separable from the spray nozzles, so that cross contamination is avoided and cGMP requirements are met;
The buffer block is installed before the vial out-feed scroll of the vial washing machine toprotect the scroll and reduce vial breakage;
Vial out-feed is realized by the integral imported synchronous belt that is connected to the vial pushing block to convey ampoules, a structure that ensures stable and reliable transmission;
The depyrogenation tunnel adopts the hot air circulation heating method with even temperature and energy saving;
The depyrogenation tunnel is provided with the function of protecting against sudden power-off to ensure safe running;
The depyrogenation tunnel can be equipped with the water cooling device that does not consume air volume in the room, whilst reducing the risk of unbalanced differential pressure in the room and achieve good cooling effect;
The depyrogenation tunnel can be equipped with the differential pressure automatic balancing and regulating system to eliminate the issues of deviation at the high temperature section caused by unbalanced differential pressure in the room and tunnel.and the temperature rise in the filling room and washing-drying room;
The depyrogenation tunnel is provided with the PAO inspection ports (including inspection ports for air pressure, air speed and dust particles);
The cooling section in the tunnel is provided with the sterilization function (speciallychosen by FDA);
The depyrogenation tunnel mesh belt can be equipped with the ultrasonic and CiP cleaningsystems;
The depyrogenation tunnel chamber can be subject to all-round, multi-angle high pressurewater washing;
The filling machine adopts the horizontal synchronous belt for vial transmission with highspeed, accurate vial separation and convenient change-over of the format parts;
The conveying plane where the vial is positioned has a certain distance to the work benchto make the class 100 air flow easy to go pass smoothly, and to avoid the drug to bepolluted by the turbulent air flow;
The stoppering part of the filling machine adopts the horizontal stopper feeding and platesuction systems, featured by convenient observation, easy material feeding and highstopper feeding speed;
The filling machine can be equipped with the ceramic pump, piston pump or peristalticpump;
The filing machine is provided with the functions of no bottle no filling and no bottle nostoppering;
The filling machine can be equipped with the servo filling system.
OPTIONAL ADD-ONS
According to customer requirements, it can also be equipped with the following:Control system of brands such as Siemens, Schneider, Allen Bradley, Mitsubishi and Delta;Online particle counting, alarm system, recording and printing systems;
ORABS,CRABS, or aseptic isolator system.
Technical Parameter
Contact:Tony Zhu
Sunhang Pharmaceutical Machinery Co., Limited
Room1101, Building No.8, Lane875 Huanlin Rd(E), Shanghai, China
Tel: +86 21 50656741, Mobile: 0086-13917598598
E-mail: shpm88@sunhang.com
Website: www.sunhang.com, www.sunhang.net
Whatsapp/Wechat/Instagram:+86-13917598598
Skype/Facebook/Whatsapp:shpm168